Pipe Gaskets

We manufacture and supply pipe gaskets, otherwise known as flange gaskets, in a range of materials. We hold dedicated tooling for the majority of standard sizes and tables and can manufacture special or one-offs to your own measurements and specifications. If you can’t find the information you’re looking for here, or wish to place an order then please contact us. The prices of pipe gaskets depend upon volume, material and thickness so please contact us for a quotation.

Different Types of Pipe Gaskets

The most commonly used gaskets in piping are standard flange gaskets in rubber or fibre, or spiral wounds. For particularly large pipes, gaskets can be manufactured in segments of rubber and joined together.

Standard Sizes and Dimensions

Pipe gaskets are made to fit the size of standard pipes or flanges. The most common standards are BS10 (British/Australian), PN/DIN (European), ASA/ANSI (USA) and JIS/KS (Japanese/Korean).

For ease of reference you can download some of the most common pipe gasket dimension charts here.

  • Gasket Tables for PN Designated Flanges (DIN)

(To BS EN 1514-1:1967. PN 6, PN 10, PN 16, PN 25, PN 40)

  • Gaskets for Class designated Flanges Suitable for ANSI Standard Flanges (ASA)

(To BS EN 12560-1:2001: ASME B16.21 Class 150, Class 300, Class 600; ASME B16.47 A Class 150, Class 300, Class 600; ASME B16.47 B Class 150, Class 300, Class 600)

  • Gasket Tables for BS10 Flanges

(To BS 3063:1965: Table A, Table B, Table E, Table F, Table H, Table J, Table K)

Material Selection

Pipe gaskets can be manufactured from many different gasket materials. The right material to use depends upon the application and the environment in which the gasket will be used. The contents of the pipe, including the range of temperatures and pressures under which it is expected to operate will dictate material selection. Material specification should also take into account the flange being used. If you are in doubt about which material you need, please contact us for technical support.

A non-asbestos fibre or graphite material can be specified for steam applications. For diesel or other fuels a non-asbestos fibre or quality nitrile rubber (BS 2751) should be used. Because of the extra additives in modern fuels, lower grade nitrile can be affected and break down. This is mistakenly blamed on the fuel itself when in reality it is caused by the corrosive nature of the additive.

If you are specifying for a particular chemical then please see our guide to gasket chemical resistance.

What is the Minimum/Maximum Thickness for Pipe Gaskets?

The thickness of a pipe gasket is governed by several requirements. The condition of the surface of the flange face has an important part to play. A thicker gasket may be required for a poor quality surface, as it will flow into and takes up the deformities on the face ensuring a good seal. With a clean and smooth flange face, a thinner gasket can be considered.

Pressure and media are other factors that can decide the thickness of gasket required. Putting too thick a gasket into a flange joint will increase the surface area that the system pressure can work against. For this reason, as a general rule: the thinner the gasket the better.

Common thicknesses of gasket material for pipe flanges are 1.5mm and 3mm.

Full-Face or IBC Gaskets

Pipe gaskets can be either full-faced or inner bolt circle (IBC). Full faced gaskets have bolt holes in them and cover a large part of the face of the flange. IBC gaskets, otherwise known as ring-type or raised-faced joints, sit inside the bolts fastening the pipe flanges.

What Standards Cover Pipe Gaskets?

The most common standards are:

  • BS10:2009: British Standard specification for flanges and bolting for pipes, valves and fittings.
  • DIN: Deutsches Institut für Normung (the German Institute for Standardisation).
  • ANSI: the American National Standards Institute.
  • ASA: the American Standards Association (now ANSI).
  • ASME: the American Society of Mechanical Engineers The ASME B16.47 Series A and B took over from MSS SP-44 (Series A) and API 605 (Series B)
  • ISO: International Organisation for Standardisation.
  • JIS: Japanese Industrial Standards.

British and European Standards

The current standard for use in the UK and Europe is BS EN 1514-1:1997. This standard took over from BS 4865-1:1989 for PN flanges.

Other standards include:

  • BS EN 12560-1:2001: Flanges and their joints. Gaskets for Class-designated flanges. Non-metallic flat gaskets with or without inserts
  • BS EN 12560-2:2013: Flanges and their joints. Dimensions of gaskets for Class-designated flanges. Spiral wound gaskets for use with steel flanges
  • BS EN 12560-3:2001: Flanges and their joints. Gaskets for Class-designated flanges. Non-metallic PTFE envelope gaskets
  • BS EN 14772:2005: Flanges and their joints. Quality assurance inspection and testing of gaskets in accordance with the series of standards EN 1514 and EN 12560

Made to Measure Flange Gaskets

Some pipes or tanks are fabricated for particulat purposes and as such do not conform to set standards and dimensions. For these situations we manufacture bespoke pipe gaskets in either small batch quantities or as one-off specials.

If you are in any doubt as to whether you require a standard size or a special then please contact us with the dimesions and we will be able to tell you. See below for more information on how to specify a gasket.

How to Specify a Pipe Gasket

If you know the standard size of gasket you require then we will simply need to know: the material required; the thickness required; whether you need full-faced or IBC gaskets and the quantity.

If the part is a special, in addition to the above information we will also need to know: the outer diameter (O.D.), the inner diameter (I.D.), the pitch circle diameter (P.C.D.) and the number of holes.

We may also need to know: the operationg conditions (chemical resistance required, operating temperature, operating pressure and state of the flanges).

Increasing Chemical Resistance

The chemical resistance of a pipe gasket can be increased by being lined with a PTFE envelope, or bore-liner. This is a much more cost effective alternative than using a solid PTFE gasket. The PTFE envelope fits over the pipe gasket and serves to protect it from decomposition by the aggressive chemicals in the pipe. If you have particular chemical resistance requirements then please let us know when you specify your gasket.

Torque Settings

Torque settings are determined by the type and thickness of the flange material, the bolt material and by the gasket material. The correct torque settings for the flange bolts should be sourced from the flange supplier/manufacturer or the pipe system designer.

Flange Bolt Tightening Sequence

To obtain a leak-free flange connection a proper gasket installation is needed. The bolts must be given the correct bolt tension and the total bolt strength must be evenly divided over the whole flange face.

On the first pass lightly tighten the first bolt then the bolt directly across, or 180º from the first bolt. Move 90º round the pipe for the third bolt and then directly across for the fourth. Continue this sequence until all bolts are tightened.

More information can be found in our gasket fitting guide.

The above information should only be used as a guide. Please contact RAM to discuss your application.

Gaskets for PN 16 Flanges

PN 16 gaskets are some of the most commonly used sizes of standard pipe gaskets.PN 16 gaskets can be manufactured either as IBC gaskets (sitting inside the bolt circle of the flange) or as full faced gaskets (with bolt holes) to cover the face of the flange.

All standard pipe gaskets can be made from a range of materials such as rubbers, corks, and non-asbestos fibres. The gasket material used will depend upon the application. For instance the internal conditions – what is in the pipeline (and so the temperature, pressure, and chemical resistance required) and the external environment of the pipe (air temperature, presence of chemicals etc.). If you need help specifying the material for your application then please contact us for technical advice.

PN 16 Gasket Dimensions

This chart covers gaskets for PN 16 designated flanges (DIN) to BS EN 1514-1:1967.

IBC Gasket (mm) Full Face Gasket (mm)
N-Bore OD ID OD ID Holes Dia. P.C.D.
10 45 18 90 18 4 14 60
15 50 22 95 22 4 14 65
20 60 28 105 28 4 14 75
25 70 35 115 35 4 14 85
32 82 43 140 43 4 18 100
40 92 49 150 49 4 18 110
50 107 61 165 61 4 18 125
65 127 77 185 77 8 18 145
80 142 90 200 90 8 18 160
100 162 115 220 115 8 18 180
125 192 141 250 141 8 18 210
150 218 169 285 169 8 22 240
200 273 220 340 220 12 22 295
250 329 274 405 274 12 26 355
300 384 325 460 325 12 26 410
350 444 356 520 356 16 26 470
400 492 407 580 407 16 30 525
450 555 458 640 458 20 30 585
500 617 508 715 508 20 33 650
600 734 610 840 610 20 36 770
700 804 712 910 712 24 36 840
800 911 813 1025 813 24 39 950
900 1011 915 1125 915 28 39 1050
1000 1128 1016 1255 1016 28 42 1170
1100 1228 1120 1355 1120 32 42 1270
1200 1342 1220 1485 1220 32 48 1390
1400 1542 1420 1685 1420 36 48 1590
1500 1654 1520 1820 1520 36 56 1710
1600 1764 1620 1930 1620 40 56 1820
1800 1964 1820 2130 1820 44 56 2020
2000 2168 2020 2345 2020 48 62 2230

You can download the full set of tables for PN designated flanges here.

Manufacture

Pipe gaskets are manufactured by using a tool to press-cut the material. RAM holds dedicated tooling for the majority of standard pipe gasket sizes. For the larger sizes, gaskets are produced in segments on an electronic cutting table then joined together.

Lead Time

Our standard lead time is 7-10 working days. However, small quantities can occasionally be produced for delivery next working day. Please contact us if you have an urgent requirement.

Price

Prices for standard pipe gaskets depend upon volume and material specifications. Please contact us for a quotation.

Gaskets for ASA 150 Flanges

ASA 150 gaskets are some of the most commonly used sizes of standard pipe gaskets. ASA 150 gaskets can be manufactured either as IBC gaskets (sitting inside the bolt circle of the flange) or as full faced gaskets (with bolt holes) to cover the face of the flange.

All standard pipe gaskets can be made from a range of materials such as rubbers, corks and non-asbestos fibres. The gasket material used will depend upon the application. For instance the internal conditions – what is in the pipeline (and so the temperature, pressure and chemical resistance required) and the external environment of the pipe (air temperature, presence of chemicals etc.). If you need help specifying the material for your application then please contact us for technical advice.

ASA 150 Gasket Dimensions

This chart covers gaskets for ASME B16.21 150 designated flanges (ASA) to BS EN 12560-1:2001.

IBC Gasket (mm) Full Face Gasket (mm)
N-Bore (in) mm OD ID OD ID Holes Dia. P.C.D.
½ 15 48 21 89 21 4 16 60
¾ 20 57 27 95 27 4 16 70
1 25 67 33 108 33 4 16 79
1 ¼ 32 76 42 117 42 4 16 89
1 ½ 40 86 48 127 48 4 16 98
2 50 105 60 152 60 4 19 121
2 ½ 65 124 73 178 73 4 19 140
3 80 137 89 191 89 4 19 152
3 ½ 90 162 102 216 102 8 19 178
4 100 175 114 229 114 8 19 191
5 125 197 141 254 141 8 22 216
6 150 222 168 279 168 8 22 241
8 200 279 219 343 219 8 25 298
10 250 340 273 406 273 12 25 362
12 300 410 324 483 324 12 29 432
14 350 451 356 533 356 12 29 476
16 400 514 406 597 406 16 32 540
18 450 549 457 635 457 16 32 578
20 500 606 508 699 508 20 32 635
24 600 718 610 813 610 20 35 749

You can download the full set of tables for ASME designated flanges here.

Manufacture

Pipe gaskets are manufactured by using a tool to press-cut the material. RAM holds dedicated tooling for the majority of standard pipe gaskets sizes. For the larger sizes, gaskets are produced in segments on an electronic cutting table and then joined together.

Lead Time

Our standard lead time is 7-10 working days. However, small quantities can occasionally be produced for delivery next working day. Please contact us if you have an urgent requirement.

Price

Prices for standard pipe gaskets depend upon volume and material specifications. Please contact us for a quotation.

Gaskets for PN 10 Flanges

PN 10 gaskets are some of the most commonly used sizes of standard pipe gaskets. PN 10 gaskets can be manufactured either as IBC gaskets (sitting inside the bolt circle of the flange) or as full faced gaskets (with bolt holes) to cover the face of the flange.

All standard pipe gaskets can be made from a range of materials such as rubbers, corks and non-asbestos fibres. The gasket material used will depend upon the application. For instance the internal conditions – what is in the pipeline (temperature, pressure and chemical resistance required) and the external environment of the pipe (air temperature, presence of chemicals etc.). If you need help specifying the material for your application then please contact us for technical advice.

PN 10 Gasket Dimensions

This chart covers gaskets for PN 10 designated flanges (DIN) to BS EN 1514-1:1967.

IBC Gasket (mm) Full Face Gasket (mm)
N-Bore OD ID OD ID Holes Dia. P.C.D.
10 45 18 90 18 4 14 60
15 50 22 95 22 4 14 65
20 60 28 105 28 4 14 75
25 70 35 115 35 4 14 85
32 82 43 140 43 4 18 100
40 92 49 150 49 4 18 110
50 107 61 165 61 4 18 125
65 127 77 185 77 8 18 145
80 142 90 200 90 8 18 160
100 162 115 220 115 8 18 180
125 192 141 250 141 8 18 210
150 218 169 285 169 8 22 240
200 273 220 340 220 8 22 295
250 328 274 395 274 12 22 350
300 378 325 445 325 12 22 400
350 438 356 505 356 16 22 460
400 489 407 565 407 16 26 515
450 539 458 615 458 20 26 565
500 594 508 670 508 20 26 620
600 695 610 780 610 20 30 725
700 810 712 895 712 24 30 840
800 917 813 1015 813 24 33 950
900 1017 915 1115 915 28 33 1050
1000 1124 1016 1230 1016 28 36 1160
1100 1231 1120 1340 1120 32 39 1270
1200 1341 1220 1455 1220 32 39 1380
1400 1548 1420 1675 1420 36 42 1590
1500 1658 1520 1785 1520 36 42 1700
1600 1775 1620 1915 1620 40 48 1820
1800 1972 1820 2115 1820 44 48 2020
2000 2182 2020 2325 2020 48 48 2230

You can download the full set of tables for PN designated flanges here.

Manufacture

Pipe gaskets are manufactured by using a tool to press-cut the material. RAM holds dedicated tooling for the majority of standard pipe gasket sizes. For the larger sizes gaskets are produced in segments on an electronic cutting table and then joined together.

Lead Time

Our standard lead time is 7-10 working days. However, small quantities can occasionally be produced for delivery next working day. Please contact us if you have an urgent requirement.

Price

Prices for standard pipe gaskets depend upon volume and material specifications. Please contact us for a quotation.

Gaskets for PN 6 Flanges

PN 6 gaskets are some of the most commonly used sizes of standard pipe gaskets. PN 6 gaskets can be manufactured either as IBC gaskets (sitting inside the bolt circle of the flange) or as full faced gaskets (with bolt holes) to cover the face of the flange.

All standard pipe gaskets can be made from a range of materials such as rubbers, corks, and non-asbestos fibres. The gasket material used will depend upon the application. For instance the internal conditions – what is in the pipeline (temperature, pressure, and chemical resistance required) and the external environment of the pipe (air temperature, presence of chemicals etc.). If you need help specifying the material for your application then please contact us for technical advice.

PN 6 Gasket Dimensions

This chart covers gaskets for PN 6 designated flanges (DIN) to BS EN 1514-1:1967.

IBC Gasket (mm) Full Face Gasket (mm)
N-Bore OD ID OD ID Holes Dia. P.C.D.
10 45 18 90 18 4 14 60
15 50 22 95 22 4 14 65
20 60 28 105 28 4 14 75
25 70 35 115 35 4 14 85
32 82 43 140 43 4 18 100
40 92 49 150 49 4 18 110
50 107 61 165 61 4 18 125
65 127 77 185 77 8 18 145
80 142 90 200 90 8 18 160
100 162 115 220 115 8 18 180
125 192 141 250 141 8 18 210
150 218 169 285 169 8 22 240
200 273 220 340 220 12 22 295
250 329 274 405 274 12 26 355
300 384 325 460 325 12 26 410
350 444 356 520 356 16 26 470
400 492 407 580 407 16 30 525
450 555 458 640 458 20 30 585
500 617 508 715 508 20 33 650
600 734 610 840 610 20 36 770
700 804 712 910 712 24 36 840
800 911 813 1025 813 24 39 950
900 1011 915 1125 915 28 39 1050
1000 1128 1016 1255 1016 28 42 1170
1100 1228 1120 1355 1120 32 42 1270
1200 1342 1220 1485 1220 32 48 1390
1400 1542 1420 1685 1420 36 48 1590
1500 1654 1520 1820 1520 36 56 1710
1600 1764 1620 1930 1620 40 56 1820
1800 1964 1820 2130 1820 44 56 2020
2000 2168 2020 2345 2020 48 62 2230

You can download the full set of tables for PN designated flanges here.

Manufacture

Pipe gaskets are manufactured by using a tool to press-cut the material. RAM holds dedicated tooling for the majority of standard pipe gasket sizes. For the larger sizes, gaskets are produced in segments on an electronic cutting table then joined together.

Lead Time

Our standard lead time is 7-10 working days. However, small quantities can occasionally be produced for delivery next working day. Please contact us if you have an urgent requirement.

Price

Prices for standard pipe gaskets depend upon volume and material specifications. Please contact us for a quotation.

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